Adelphi Group of Companies

Masterfil Robot Arm Filler

The Masterfil Robot Arm Filler combines robotic automation, vision-guided positioning, servo-controlled filling and integrated bunging and sealing for accurate industrial liquid filling applications.

Product details

The Masterfil Robot Arm Filler combines advanced robotic automation with precision liquid filling technology to deliver accurate, reliable, and repeatable filling performance for industrial packaging operations.

Designed for integration with robotic systems, the filling head incorporates a servo-actuated nozzle, vision-guided positioning and specialised bunging and sealing capabilities. Manufactured from high-quality hygienic materials, the system is suitable for demanding liquid filling applications where accuracy, consistency and product integrity are essential.

The compact design combines multiple engineered components into a single integrated filling solution, simplifying installation, operation and maintenance while enhancing production efficiency.

Key features

  • Integrated robotic filling head solution
  • Adjustable nozzle stroke up to 1200mm
  • Integrated non-drip cut-off valve
  • Intelligent vision system for automatic container detectio
  • Programmable operation via HMI
  • Infinite adjustment throughout operating range
  • Integrated de-bunging and bunging head
  • Tri-Sure G2 Steel Tab-Seal® crimping capability
  • Hygienic 316L stainless steel product contact parts

Technical specifications

Filling System

  • 50mm diameter servo-actuated nozzle
  • Adjustable stroke: 50-250mm
  • Suitable for into-neck filling
  • Non-drip automatic cut-off valve
  • HMI programmable controls
  • Infinite adjustment across operating range

Vision System

  • Cognex In-Sight 7802 monochrome camera
  • Automated positioning and alignment verification

Bunging & Sealing

  • De-bunging and bunging head for G2 screw plugs
  • Crimping head for Tri-Sure G2 Steel Tab-Seal®

Robust Construction

  • 316L stainless steel liquid contact parts
  • PTFE seals
  • EPDM steel-reinforced hose assembly; other hoses available
  • Swaged hose connections
Robot Arm 600 x 600
Robotic IBC filling machine with articulated robot arm and conveyor system for automated bulk liquid filling in food, beverage, chemical, and industrial manufacturing.
Industrial liquid filling machine for sauces and food products filling an IBC container in a manufacturing environment.
Robotic filling system automatically dispensing liquid product into an IBC container in a modern food and beverage manufacturing facility, supporting high-capacity industrial production.
Conveyor-mounted positioning sensor on an automated IBC filling line, ensuring accurate container alignment for high-precision bulk liquid filling operations.
Precision filling nozzle assembly on an automated robotic filling machine designed for accurate bulk liquid dispensing into IBC containers and industrial packaging systems.
Close-up of a robotic IBC filling head with automated gripper and precision filling nozzle, designed for accurate bulk liquid filling in industrial manufacturing environments.

Service & Maintenance

Hygienic Construction: 316L stainless steel contact parts with PTFE seals for long service life.

Vision System: Intelligent camera vision systems to suit each application.

Maintenance: Accessible design with integrated components to simplify servicing and routine inspections. Machine is equipped with a modem for remote support.

Why Choose Adelphi

  • Proudly Trusted Worldwide Since 1947

    With decades of experience and installations in over 100 countries, Adelphi is a trusted name.
  • End-to-End Project Management

    From concept to delivery, Adelphi provides complete project oversight. Ensuring a seamless operation.
  • Custom Solutions for Every Industry

    Whether you’re filling pharmaceuticals, cosmetics or food products, our products can be tailored to you.
  • British Manufacturing Excellence

    Our equipment upholds the highest standards of quality, craftsmanship & engineering integrity.

FAQs

  • What is the Masterfil Robot Filler used for?

    The Masterfil Robot Filler is designed for automated liquid filling applications, providing accurate and repeatable filling of drums, IBCs and industrial containers.

  • Does the system include a vision system?

    Yes. The filler incorporates a vision system based on the application to best suit the specific requirements.

  • What materials are used in product contact areas?

    All liquid contact parts are manufactured from 316L stainless steel and PTFE sealing materials.

  • Can the nozzle be adjusted for different container sizes?

    Yes. The servo-actuated nozzle provides an adjustable stroke up to 1200mm, enabling both into-neck filling and rise-while-filling across a range of container types.

  • Does the filler include bunging and sealing functionality?

    Yes. The system incorporates both a G2 screw plug de-bunging/bunging head and a crimping head for Tri-Sure G2 Steel Tab-Seal® applications.

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