TGM S400 Tube Filler & Sealer
High-output automatic tube filling & sealing, delivering up to 4,200 tubes/hour. Engineered for maximum productivity, perfect hygiene and precision sealing for pharmaceutical, cosmetics & food manufacturing.Product details
Ultra High-Speed Output
- Up to 4,200 tubes/hour for metal tubes
- Up to 3,200 tubes/hour for plastic & laminate tubes
Ideal for high-volume production lines seeking increased throughput and reduced labour costs.
- Fully Automated Tube Handling
Automatic feeding, positioning, filling, sealing and ejection ensures consistent, efficient and repeatable operation throughout every batch. - Versatile Tube Compatibility
Handles a wide variety of metal, polyethylene and laminate tubes, including polyethylene/laminate tubes up to 60 mm diameter (60 mm option available at additional cost). Premium Sealing Systems
- Metal tubes: Fold & roll crimping
- Plastic/laminate tubes: Hot-air or hot-jaw sealing
Produces reliable, cosmetically clean and durable seals across diverse product types.
- Hygienic, Pharma-Grade Construction
Smooth, crevice-free surfaces and lubricant-free mechanics reduce contamination risk and simplify cleaning, supporting GMP-ready environments. - Tube Orientation & Print Alignment
An integrated sensor ensures correct tube registration so printed graphics always face forward, reducing misprints, rejects and packaging waste. - Safe & Ergonomic Machine Layout
Motors and drive assemblies are positioned below the working area to maximise operator visibility, safety and ease of access during production. - Precision Filling Accuracy
High-accuracy dosing ensures clean fills and consistent volumes, reducing giveaways, rework and product loss. - Tube Cleaning System
Integrated cleaning options are available to remove particulates from tube interiors before filling ideal for hygiene-sensitive or regulated products. - Nitrogen or Bisulphite Insertion (Pre- and Post-Fill)
Optional inert gas or bisulphite dosing before and/or after filling helps maintain product stability, reduce oxidation and extend shelf life.
Technical specifications
| Specification | |
|---|---|
| Typical Power Consumption Metal | 2 kW |
| Typical Power Consumption Plastic | 5.5 kW |
| Water Consumption | 1-2 l/min |
| Air Metal | 150 l/min |
| Air Plastic | 300 l/min |
| Metal Tube Diameters | 10 - 42 mm |
| Plastic Tube Diameters | 10 - 50 mm |
| Tube Length | 50 - 240 mm |
Why Choose Adelphi
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End-to-End Project Management
From concept to delivery, Adelphi provides complete project oversight. Ensuring a seamless operation. -
Custom Solutions for Every Industry
Whether you’re filling pharmaceuticals, cosmetics or food products, our products can be tailored to you. -
British Manufacturing Excellence
Our equipment upholds the highest standards of quality, craftsmanship & engineering integrity.
FAQ's
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What is the TGM S400 used for?
The TGM S400 is a fully-automatic high-speed tube filling and sealing machine designed for large-scale manufacturing of:
- Pharmaceutical creams, gels & ointments
- Cosmetic & skincare products
- Nutraceutical and food pastes
- Veterinary formulations
- Personal care & hygiene items
- Chemical & laboratory paste products
It fills and seals metal, plastic and laminate tubes with top-tier precision and hygiene.
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How fast is the TGM S400?
The S400 delivers industry-leading output:
Tube Type Speed Metal tubes Up to 4200 tubes/hour Plastic & laminate tubes Up to 3200 tubes/hour This makes it ideal for high-demand production lines and contract fillers.
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Which tube materials can it handle?
The S400 supports:
- Metal tubes
- PE tubes
- Laminate tubes
This makes it ideal for multi-product facilities and varied packaging formats.
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Does it automatically orient tubes?
Yes. The S400 includes a tube print orientation and alignment sensor that:
- Aligns artwork correctly every time
- Prevents misaligned labels
- Minimises waste and rework
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How does it compare to the TGM S400 model?
Feature TGM E250 TGM E250Matic TGM S400 Level Semi-automatic Fully automatic Fully automatic Speed Up to 2,500 tubes/hr Up to 3,700 tubes/hr Up to 4,200/hr Tube loading Manual Automatic Metal & laminate Best for Growing production High-volume Industrial-scale production
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