Adelphi Group

TGM S420 Tube Filler & Sealer

High-speed automatic tube filler & sealer delivering up to 4,200 tubes/hour for metal tubes. Maximum efficiency, hygiene and precision for pharmaceutical, cosmetic and food manufacturing.

Product details

  • High Output Performance

    • Up to 4,200 tubes/hour for metal tubes
    • Up to 3,200 tubes/hour for plastic & laminate tubes

    Delivers exceptional productivity for high-demand manufacturing environments, supporting rapid scale-up and strong ROI.

  • Automatic Tube Handling & Sealing
    Fully automated tube feeding, positioning, filling, sealing and discharge ensures reliable, repeatable production with minimal operator interaction.
  • Versatile Tube Compatibility
    Handles metal, polyethylene and laminate formats across a wide size range, including polyethylene/laminate tubes up to 60 mm diameter (60 mm capability available at additional cost).
  • Advanced Sealing Solutions

    • Metal tubes: Fold & roll crimping
    • PE/laminate tubes: Hot-air or hot-jaw sealing

    Produces clean, durable and cosmetically professional seals across all common tube types.

  • Hygienic, Pharmaceutical-Grade Design
    Crevice-free construction and oil-free mechanics support GMP-compliant workflows, reducing contamination risk and simplifying cleaning routines.
  • Tube Orientation System
    A built-in tube print orientation system, using bottom-driven tube-holder rotation (ideal for pharma applications), ensures precise branding alignment and reduces packaging waste.
  • Optional Process Enhancements
    • Tube cleaning system for removing particulates before filling
    • Nitrogen or bisulphite insertion before and/or after filling for enhanced product stability and protection
  • Safer, Cleaner Work Area
    Drive mechanisms are located beneath the working surface to improve operator safety and maintain an uncluttered, hygienic production zone.
  • Precision Dosing System
    Accurate fill control minimises product giveaway, enhances batch consistency and maintains uniform presentation across every tube.

Technical specifications

Specification 
Typical Power Consumption Metal2 kW
Typical Power Consumption Plastic5.5 kW
Water Consumption 1-2 l/min
Air Metal150 l/min
Air Plastic300 l/min
Metal Tube Diameters  10 - 42 mm
Plastic Tube Diameters10 - 50 mm
Tube Length50 - 240 mm
Automated stainless steel liquid filling and capping machine with integrated bottle feeder, conveyor system and precision dosing hopper, designed for high-speed pharmaceutical, cosmetic and chemical packaging production lines.

Why Choose Adelphi

  • Proudly Trusted Worldwide Since 1947

    With decades of experience and installations in over 100 countries, Adelphi is a trusted name.
  • End-to-End Project Management

    From concept to delivery, Adelphi provides complete project oversight. Ensuring a seamless operation.
  • Custom Solutions for Every Industry

    Whether you’re filling pharmaceuticals, cosmetics or food products, our products can be tailored to you.
  • British Manufacturing Excellence

    Our equipment upholds the highest standards of quality, craftsmanship & engineering integrity.

FAQ's

  • What is the TGM S420 used for?

    The TGM S420 is a fully-automatic high-speed tube filling and sealing machine for large-scale production of:

    • Pharmaceutical creams, gels & ointments
    • Cosmetic & skincare tubes (balms, serums, lotions)
    • Food and nutraceutical pastes
    • Veterinary and animal-care formulations
    • Industrial & chemical pastes

    It delivers up to 4,200 tubes/hour and ensures premium-quality seals on metal, plastic and laminate tubes.

  • How fast is the TGM S420?

    The S420 delivers industry-leading output:

    Tube TypeSpeed
    Metal tubesUp to 4200 tubes/hour
    Plastic & laminate tubesUp to 3200 tubes/hour

    This makes it suitable for continuous, high-volume production.

  • Which tube materials can it handle?

    The S420 supports:

    • Metal tubes
    • PE tubes
    • Laminate tubes

    This makes it ideal for multi-product facilities and varied packaging formats.

  • Does it automatically orient tubes?

    Yes. The S420 includes a tube print orientation and alignment sensor that:

    • Aligns artwork correctly every time
    • Prevents misaligned labels
    • Minimises waste and rework
  • Does the TGM S420 reduce labour requirements?

    Yes, automatic:

    • Tube loading
    • Orientation
    • Filling
    • Sealing
    • Ejection

    Dramatically reduces manual handling and enables efficient multi-line operation.

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