+44 (0)1444 472 300 enquiries@adelphi.uk.com
  • English (en)English
  • Español (es)Español
  • العربية (ar)العربية
Bespoke ATEX filling solution for luxury whisky
Adelphi
Haga clic aquí para ver el menú
  • Inicio
  • Empresa
    • Instalaciones
    • El equipo directivo
    • Estructura de grupo
  • Productos
    • Process Equipment
    • Packaging Machinery
    • Laboratory Equipment
    • Healthcare Packaging
  • Servicios
    • Renovación de la maquinaria
    • Mantenimiento de la maquinaria
    • Piezas de repuesto y formato
    • Pruebas de materiales
    • Desarrollo personalizado
  • Agentes
    • Representando Adelphi
    • Representantes Adelphi
  • Medios de comunicación
    • Folletos
    • Vídeos
    • Opiniones
    • Casos prácticos
  • Noticias
  • Contacto
You are in : Adelphi > Noticias > Adelphi Manufacturing > Bespoke ATEX filling solution for luxury whisky

Bespoke ATEX filling solution for luxury whisky   Next Article >   < Previous Article   

09 de septiembre de 2020

Disculpa, pero esta entrada está disponible sólo en Inglés Estadounidense. For the sake of viewer convenience, the content is shown below in the alternative language. You may click the link to switch the active language.

Multinational whisky manufacturer reduces waste by 300% with custom Adelphi Filler

THE CHALLENGE:
A premium product requires a premium solution – waste could potentially cost our customer, a multinational whisky manufacturer, thousands of pounds in a single year.

“In early 2018 our luxury production area had a request to fill very low volume but very high value products, which would require accurate manual filling, with the need to keep the product integrity to the highest specification. Due to the strength of these products it was important that any filling equipment sourced would comply with strict criteria and compliances, including ATEX, DSEAR, SIL, PUWER and manual handling.”


THE SOLUTION:

Adelphi supplied a custom ATEX Zone 1 Category IIB 2G c T5 (100C) compliant Response Benchtop Filler, which boasts exceptional filling accuracy of ± 0.25% (far superior to the industry average of ± 1%). In terms of industry average fill accuracy alone, this reduces waste by 7.5L out of every 1,000L filled (10L to 2.5L – a saving of 300%). 316L pharmaceutical grade stainless steel construction guarantees the highest possible levels of hygiene; avoiding contamination of this superior whisky.

“Adelphi arranged for us to have a trial unit to test the Response machine’s filling accuracy and capabilities.

We were given the opportunity to work closely with Adelphi through all steps of the build, to achieve the full scope of requirements specific to our needs; together we built a bespoke version of the Response Benchtop Filler to fulfil our exact brief.”

Zero waste
Two-speed gentle filling ensures no splash-back, and hygienic drip-trays catch any wayward droplets. Whisky is an even lower viscosity liquid than water, but double PTFE seals on the three-way valve guarantee no leakage when feeding the whisky from the hopper. An additional 6L hopper drains into the main 20L hopper, with a gauze filter between the two to ensure no contaminants – such as oak from the whisky barrel – can get through. This product only ever reaches the customer meeting the required quality standards.

“Having a stand-alone ATEX rated filling machine was a real USP; as was the opportunity to bespoke-design the unit to meet our operational, safety and compliance needs.”

Quick to strip and clean – less costly production downtime
Full strip-down of the Response Benchtop Filler for cleaning can be achieved in 3 minutes! Many customers keep a spare set of wetted parts, so that changeover between products can be as quick as possible.

Unsurpassed hygiene
Critically for ingestible products such as beverages, all parts which come into contact with the whisky on the Response Benchtop Filler are manufactured in 316L pharmaceutical grade stainless steel, PTFE and Viton. Curved and sloping surfaces meet GMP requirements. Clean, lubricant-free pneumatics and sanitary tri-clamp hopper connections prevent unhygienic build-up of residue. The bespoke filling nozzle was also PTFE coated to protect against damage to the glass bottle neck – maintaining the immaculate finish.

Improved employee health and happiness
Feeding product into a filling machine can sometimes mean a tricky angle and height of lift for operating staff, and this presents some ergonomic challenges. However, this solution included a pneumatic trolley that supports the filler, which is lowered to a good working height when the hopper needs filling.

“Based on the performance of the Response filling machine, and the experience of working with Adelphi’s technical team on the bespoke design, we would recommend Adelphi to other suppliers.”

Noticias

  • SEARCH THE WHOLE SITE:

  • CATEGORIES:

    • Adelphi Masterfil (233)
    • Adelphi Coldstream (189)
    • Adelphi Manufacturing (229)
    • Healthcare Packaging (70)
    • Adelphi Group (275)
    • Exhibitions (38)
    • Uncategorized (251)
  • ARCHIVES:

    • enero 2021
    • noviembre 2020
    • octubre 2020
    • septiembre 2020
    • agosto 2020
    • julio 2020
    • junio 2020
    • mayo 2020
    • abril 2020
    • marzo 2020
    • febrero 2020
    • enero 2020
    • diciembre 2019
    • noviembre 2019
    • octubre 2019
    • septiembre 2019
    • agosto 2019
    • julio 2019
    • junio 2019
    • mayo 2019
    • abril 2019
    • marzo 2019
    • febrero 2019
    • enero 2019
    • diciembre 2018
    • noviembre 2018
    • octubre 2018
    • septiembre 2018
    • agosto 2018
    • julio 2018
    • junio 2018
    • mayo 2018
    • abril 2018
    • marzo 2018
    • febrero 2018
    • diciembre 2017
    • noviembre 2017
    • octubre 2017
    • septiembre 2017
    • agosto 2017
    • julio 2017
    • junio 2017
    • mayo 2017
    • abril 2017
    • marzo 2017
    • febrero 2017
    • diciembre 2016
    • noviembre 2016
    • octubre 2016
    • agosto 2016
    • julio 2016
    • junio 2016
    • mayo 2016
    • febrero 2016
    • enero 2016
    • diciembre 2015
    • agosto 2015
    • julio 2015
    • mayo 2015
    • abril 2015
    • marzo 2015
    • octubre 2014
    • agosto 2014
    • mayo 2014
    • abril 2014
    • octubre 2013
    • septiembre 2013
    • agosto 2013
    • junio 2013
    • mayo 2013
    • marzo 2013
    • diciembre 2012
    • noviembre 2012
    • octubre 2012
    • septiembre 2012
    • junio 2012
    • abril 2012
    • febrero 2012
    • enero 2012
    • agosto 2011
    • junio 2011
    • mayo 2011
    • marzo 2011
    • enero 2011
    • noviembre 2010
    • agosto 2010
    • junio 2010
    • mayo 2010
    • marzo 2010
    • febrero 2010
    • septiembre 2008
    • noviembre 2007

ADELPHI COMMUNICATIONS

¿Le gustaría recibir correos con poca frecuencia y bien orientados de Adelphi? Nuestro objetivo es mantenerle al día de las novedades relevantes para usted sobre productos y la empresa.

Suscribirse

NAVEGAR POR LA PÁGINA

  • Contacto
  • Noticias
  • Estructura de grupo
  • Packaging Machinery
  • Manufacturing
  • Coldstream
  • Adelphi Healthcare Packaging

CÓMO ESTAR CONECTADO Y DÓNDE SEGUIRNOS

Conecte con nosotros mediante los siguientes enlaces.

LinkedIn   Youtube   Twitter   Instagram

 

©2021 THE ADELPHI GROUP OF COMPANIES

  • Mapa
  • Política
  • Accessibility
×